Battery assembly systems

Planning, design and realization of automated assembly systems for automotive and truck batteries

Technological change in the automotive drivetrain is already playing a significant role today. This will expand further in the coming years and become increasingly important.

EBZ provides process-reliable, high-quality systems for the assembly of energy storage systems, adapting the level of automation, cycle times and output volumes to meet customer specifications.

Our service range:

Battery pack assembly

  • Integration of cell block in pack
  • Application of temperature conductive paste
  • Screw fitting of battery housing (housing substructure + housing upper structure)
  • Flashing of modules
  • Leak testing (helium)
  • EOL testing (source-drain)
  • Insulation test
  • Failure concept



View of a battery pack assembly line.

Battery module / Cell block assembly

  • Supply and testing of battery cells and pouches
  • Cutting and bending of arresters
  • Application of glue
  • Removal of carrier film
  • Insertion of cells in modules
  • Pressing and flanging
  • Laser welding
  • Fitting of mats
  • Pre-assembly
  • Stacking of modules to form cell block
  • Cleaning of cells (plasma cleaning)
  • Pressing
  • Riveting
  • Screwdriving
  • Busbar installation
  • Testing
In cell block assembly, for example, battery cells and pouches are tested.

Your contact

Henrik König
Sales Management

+49 (0) 751 886-0

Write an e-mail

Other issues
Body-in-white systems
Fuel cell
Battery systems